Mass Production Risk Mitigation & Schedule Control
Your Professional Program Management Office (PMO)
We map out and monitor your timelines in advance, acting as your professional schedule guardian. For manufacturing shipments, the greatest risk is poor supply chain integration, which drives prolonged lead times, component shortages, and delayed product launches. Our production control team utilizes rigorous ERP capacity modeling and SFT real-time multi-process management to customize your capacity allocation and production sequencing. Aligning with domestic and international pull demands, we execute precision supply chain management proactively. In addition to standard mass production, we specialize in managing multi-stage manufacturing, post-processing, and final assembly, ensuring maximum shipment stability and On-Time Delivery (OTD).
DFM Tooling Trials & High-Precision Mass Production
Selecting the optimal molding infrastructure to eliminate unnecessary overhead and cost waste.
We power your production with industry-leading Japanese injection molding machinery (FANUC), leveraging advanced all-electric precision servo and hydraulic toggle injection systems. Our engineering capabilities include high-performance internal/external core-pulling unscrewing systems, bi-metallic screws, and Japanese STAR multi-axis automation. Backed by automated mold protectors, vacuum dehumidifying dryers, in-line automatic cutting, and automated sorting cavities, our shop floor is fully optimized to secure a reliable, 24-hour uninterrupted mass production supply chain for your enterprise.
Injection Molding Technology and Capabilities
Production Capacity: 24 hours, 3 shifts, 21 precision injection machines.
Injection Machine Equipment: 15T~250T
Maximum Size of Plastic Products: 300mm x 300mm x 120mm
Minimum Size of Plastic Products: 1mm x 1mm x 1mm
Thinnest Plastic Product Thickness: 0.8mm x 0.8mm x 0.8mm
Precision for Plastic Products: Tolerance of ±0.01mm ~ ±0.02mm
| Tonnes | Brand | Type | Distance Between Column W×H (mm) |
Max Distance Between Mold Surface (mm) |
Mold Thickness (mm) |
Max |
Ejecting Stroke |
Max Injecting Volume (g) |
|
| 250T | Victor | Hydraulic | 610 | 610 | 1130 | 250~550 | 580 | 120 | 541g PS |
| 180T | Victor | Hydraulic | 510 | 510 | 970 | 200~500 | 470 | 100 | 315g PS |
| 130T | Victor、TOYO | Hydraulic、Electric | 460 | 460 | 850 | 150~450 | 400 | 80~100 | 103 cm3 |
| 100T | FANUC、Victor | Hydraulic、Electric | 410 | 410 | 750~790 | 150~450 | 350 | 80~100 | 50 cm3 |
| 50T | FANUC、TOYO | Electric | 310 | 310 | 590~600 | 150~350 | 250~270 | 70 | 24~43 cm3 |
| 30T | FANUC、TOYO | Electric | 260 | 260 | 530~560 | 120~330 | 230 | 60 | 11~13 cm3 |
From: https://www.fanuc.eu/uk/en/roboshot
OEM/ODM Injection Molding for High-Performance Plastics
We specialize in precision injection molding for advanced engineering plastics, including PEI (Ultem®), PEEK, PBT, PPS, and PA12. Our expertise serves mission-critical industries such as Aerospace, Defense, 5G/Telecommunications, Optics, Medical, EV (Electric Vehicles), and Automotive Components.
Material Expertise:
- Ultem® PEI 1000 / PEI 1010 / PEI PW1000(Standard & High-Flow Unfilled)
- Ultem® PEI 2100 / PEI 2200 / PEI 2300 / PEI 2310 / PEI 2310R (10%, 20%, and 30% Glass Fiber Reinforced)
- VESTAKEEP® PEEK
- VICTREX® PEEK
Proven Manufacturing Capability:
With an annual production volume exceeding one million units, we are a leading manufacturer of high-precision Ultem® optical components, including:
- Housings(Optical & Electronic)
- Barrels(Lens Barrels)
- Objectives(Optical Mounts & Structures)
Quality & Compliance:
Our products and manufacturing processes have successfully passed rigorous EU Defense & Military Standards testing, ensuring exceptional reliability under extreme environments.